By By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. I cant find a thread insert for that but I can tap it for 22mm. Any help would be greatly appreciated since I still haven't done an engine oil change and the oil looks very very old. https://www.engineeringtoolbox.com/amp/torque-lubrication-effects-d_1693.html. But in the end, is it safe? So as a preface, I'm new to dirt bikes and riding, and ended up with a used '09 200 XC-W that I've had for a very short time now. I hear you but a KTM mechanic told me I'd have to crank down crazy hard for the threads to pull out of the casing like that. FREE delivery Wed, Nov 30 on $25 of items shipped by Amazon. $16.99 $ 16. I then JB Welded a plug using the bolt. Reviewed in the United States on . After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Breaking In Our New Backyard! Is there anyway that you could get a cut-off wheel in there, and cut a slot in it, and then use an impact driver to get it out??? Dozens of oil changes on 4 bikes. Helpful. No issues. Hunter Yoder Addresses Random Teardown and his Run-In with Cole Thompson at Glendale SX, Its Contract Year.. Then apply a little torque as it gets tighter. This is pretty crude and may require stepping the hole up quite a bit. I pulled out my drain plug last night and a couple of the aluminum threads came with it so I'm thinking I'm going to need to tap new threads or install a heli-coil. Justin Brayton Weighs In | PulpMX Show 540. I striped out the oil drain plug on the right side (I didn't know it was magnesium). I hardly 'cranked' on it at all. Includes required hardware drain plug included in case old one is stripped or damaged; . When you buy through links on our site, we may earn an affiliate commission. By You may be able to drill, tap, and install a helicoil. Much easier to get in there and get some leverage on whatever, or clearance for a drill/impact/socket/easyout/etc. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. How to remove a stripped out KTM drain plug Moto Lab LLC 4.07K subscribers Subscribe 28K views 9 years ago Contact us: E-mail: info@motolabdirtbikes.com LEARN MORE:. They work on aluminum automobile oil pans, so maybe. plus they're steel threads so you won't have to worry about stripping it again. Whatever you do: DON'T heat magnesium with a torch! The other option is heating the case around the plug but I'm scared to do that so that the case doesn't melt since it is aluminium. Drill; tap; a quick flush; new plug gently torqued, good to go. timesert actually makes kit especially for drain plugs. Put the plug back in and refill. What's a good permanent fix for it? My son stripped his on his WR. :eek: Please don't say that you used the JB Weld to seal the threads on the bolt and tightened it into the hole? So to answer, yes KTM has different sized plugs. The Fora platform includes forum software by XenForo. Peace is my shelter, Experience is my school. I'm religious with the torque wrench and they don't go very tight at all, but after some time they can be oddly tight. 1999 kx 250 questions. I don't know how much luck you'll have after the JB weld temp fix. JavaScript is disabled. Kit includes the tools and 5 inserts for the repair p/n 1415A TIME-SERT thread repair kit drain pan I decided to go ahead and do an oil change, and of course found that the previous owner was kind enough to pre-strip the drain bolt on the right side with the clutch cover. . After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. 2023 GNCC Round 4 Tiger Run. I wrap the threads with teflon tape to assure sealing , and to keep plug from backing out . Just staying focused on the OP's issue. The bolt obviously will not go back in. I used a heat gun since the pump was still underhood. 2023 ft. RotoMoto, Why So Many Factory Busts These Days? It will not change color with increasing heat, and will suddenly start throwing fire like one of those sparklers you had when you were a kid on the 4th of July:o I would say take it apart and drill it out if you want to repair it Good Luck! Contact us:E-mail: info@motolabdirtbikes.comLEARN MORE: https://motolabdirtbikes.comServices: https://motolabdirtbikes.com/services/Store: https://motolabdirtbikes.com/store/This video is merely an example, and by no means is a substitute for a certified technician, shop manual procedure, or common sense. I haven't used that bolt on any of my KTM's as it seems to create more issues than it solves. On my KTM, there is a plug for checking the oil. By continuing to browse our site you agree to our use of data and cookies. That specific bolt I would not have thought to be that sensitive. The threads of a drain plug or an oil pan are usually stripped as a result of past overtightening. Just make sure to only reuse the copper washer once, and flip it. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. The suggestion may be worth what you paid for it. On my KTM, there is a plug for checking the oil. Might work; my assessment: "If it SEALS, it HEALS!" . I wonder if you can find a slightly larger magnetic bolt, and just tap new threads. Now the challenge. Magnesium represents a very specialized fire risk. It's an M6 bolt. That said, Ive never used them on a drain plug. JB Weld bolt extraction trick. The Universe is my way, Love is my law. The magnesium cover is too soft and thin to accurately install one. Most guys I know that have attempted a helicoil on that bolt have failed. Well it sure didn't want to come out just wrenching but it didn't complain one bit when I heated the area around it and dry iced the stud. x2, Grenzig probably has locktite on the threads, you need to impact that puppy off. It was Friday night and I wanted to ride the weekend so:eek: Yes it is a 125. Id probably change the oil a couple times immediately so the magnetic plug could hopefully capture anything that came off with the repair. Now the challenge. Not being in front of mine, Im not sure where the sealing of oil occurs. It's a very small amount of torque. We use data about you for a number of purposes explained in the links below. EDIT: Bad title, the pan is stripped, not the bolt. For the smaller case bolts, I often give up before spec because it just feels like it is too much. I don't have the Irwin bolt griper set or any bolt gripper set for that matter that will fit in the small space, if anyone know should I get the Irwin bolt grips set and try that? Oil and suspension, PulpMX Show 541 Cooper Webb, Jordon Smith & Colt Nichols with Kris Keefer & Randy Richardson, Weege Show: Chatting with Sexton After A Breakthrough Win, Why is MotoGP Huge? 99. (1090/1190/1290) > Style . Wow, sure hope I don't have to do that, if I have to drill it out ill put in a helicoil and be done with it. 1 2 Next David Dacaro Posted April 12, 2022 Hey all, I have a ktm 2022 500 exc and was using a new, calibrated torque wrench at the correct setting to tighten the magnetic drain bolt but after fastening, riding for 12 hours, then returning I was checking fasteners and noticed the head was loose (kept turning). I got the bike and the constant dripping just would not do. Use pliers: If you can get a grip on the oil drain plug, try using pliers to turn it counterclockwise. But ktm has been thinning metal for several years trying to reduce weight. By continuing to browse our site you agree to our use of data and cookies. Core. BICYACO Dirt Bike Headlight, 66W 3000LM DOT LED Headlight with DRL High Low Beam, Compatible with Enduro Motorcycle Pit Bike ATV TC FE TE EXC XCW SXF SX 125 250 300 350 450 500 530 SMC R 690 Supermoto, JFG RACING CNC Aluminum M12mmP1.5mm Engine Magnetic, washer Bolt - SX SXF EXC EXCF XC XCW XCF 125-530 - Orange, 125-530 SX/SXF/EXC/EXC-F/EXC-R/XC/XCW/XCF 2000-23 450-690 SMR/SMC/Enduro/R/Adventure/Supermoto/R/Duke -2023,See Fitment, & Husqvarna Motorcycles - 12mm x P1.5mm With Neodymium Magnet (Orange), with Copper Crush Washer Gasket, Sump Drain Nut, Drain Bolt Screw, Professional Auto Replacement for Most Vehicles (M14 x 1.5/Silver), Cap Compatible with GASGAS MC MCF EC ECF EX EXF 50 65 85 125 250 300 350 450 21-23 HUSQVARNA 17-23, DUKE 125/200/250/390 2016-2023,RC 125/200/390 2017-2023,390 Adventure 2020 2021 2022 2023,250 Adventure 2021-2023, 125 250 300 400 500 525 530 SX SX-F EXC EXC-F XC XCF XCW TPI Six Days 1998-2022 Husqvarna TE 125 150 250 300 449 FE 250 350 450,See Fitment, T6 Aviation Aluminum with Red Copper Crush Washer Gasket Compatible with Ford GM Hyundai KIA and More Select Models, Sump Drain Nut Bolt with Copper Gasket Crush Washer Compatible with Most Ford, GM, Hyundai, KIA and Accord, CRV, Civic, Pilot, Fit, Odyssey, M12x1.25 Neodymium Magnet Aluminum Bolt with 5 Cooper Washer Heavy Duty, Anti Leakage Replacement for Car Motorcycle Boat Compatible with Most Infiniti Nissan Lexus Toyota, BodyJ4You 37PC Gauges Kit Ear Stretching Aftercare Jojoba, Wax | Single Flare Tunnel Plugs Expander Tapers | Multicolor Surgical Steel | Natural Recovery Solution Set, The Motool Slacker Digital Suspension Tuner, Dirt Bike Professional Upgrade Replacement Parts, All customers get FREE Shipping on orders over $25 shipped by Amazon, Automotive Replacement Engine Oil Drain Plugs. Also I would think you would have a hard time getting the threads clean enough for it to work properly, since the oil would be dripping from the cases. Cheers #15. crazybrit, Feb 26, 2013 #16. crazybrit Defying any self identifying. By | Weege Show On-Site at COTA, Atlanta PulpMX Fantasy Preview & Strategy | Before You Pick! You need to be a member in order to leave a comment. They work on aluminum automobile oil pans, so maybe. As pawpaw said, theres little material there and it likely wont seal. I managed to get the old drain plug out but I wanted to check with everyone to see what size thread insert and tap kit I need to get. Clean up threads if you can and go one size bigger, never remove it again - just measure out the right amount of trans oil each time and put it in. I will say I've used them on cars with success. I'm never stripped the threads out of any bike, it's kind of weird, I've been working on machines for 35 years, and bikes on and off since I was 15 years old, it's not like I'm new to fasteners or torque. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. I wonder if it's the large surface area on the sealing washer? We are talking his KTM 500 oil filter cap fasteners not your Husaberg. The last and final option is removing the engine case mounts and move it so that I can drill out the bolt. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. Good luck!!! I've found out that way before. Just fill a desired quantity and go ride. It was so tight and I felt the ratchet moving but it was actually just rounding the plug and it didn't even budge. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. For some reason oil plugs can get themselves stuck. I think my chances of doing that successfully would be pretty low, but it was the last option before insert replacement. Josh Podolsky, I doubt it would be locktite. Yep, good point. Time-Sert M14x1.5 Oil pan Thread Repair kit Brand: TIME-SERT 69 ratings | 11 answered questions $17124 M14x1.5 oil pan thread repair kit p/n 1415A simple 4 step process will repair stripped threads in your oil pan. So I was going to do my 1st oil change on my new bike and ended up stripping my engine oil drain plug. The timecert counter sinks into the case. Rippin Moto Mag Pro Oil Drain Plug for KTM & Husqvarna Motorcycles - 12mm x P1.5mm With Neodymium Magnet (Blue) 5.0 out of 5 stars 2. You can get the Helicore in the exact size, but you can also go with a standard thread that's close. My 125 has two drain plugs and one check plug. When i changed the oil the magnetic plug never snugged down. July 17, 2017 in 250/350/450/505 SX-F & XC-F. Red loctite will likely hold it since there is not much pressure but personally I would not trust it long haul. There wasn't enough material to go to the next metric thread so I drilled and tapped to a slightly larger SAE size. Man, Grenzig, that stinks. We use data about you for a number of purposes explained in the links below. Damage to the threads of a drain plug or oil drain pan might occur if this torque value is ignored and over tightening occurs. Good point, a heat gun or even a stout hair dryer would be the safer bet. I did a repair on a Moto Guzzi trans.Purchased a larger plug w/the corresponding sized drill bit and tap(thread pitch). We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. Reddit and its partners use cookies and similar technologies to provide you with a better experience. It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. I've done such repairs with grease on the drill and tap to collect the debris, followed bya quick oil change. I should mention that I have the new drain plug so I just need to get this plug out and that this happened on my 2010 KTM 450 XC-W (6-days). Or is there another way? now if it was a drain plug, head bolt, spark plug.. etc yes go with helicoil. A good permanent fix ktm oil drain plug stripped it the last and final option is the! N'T even budge 'll have after the JB weld temp fix insert that... I often give up before spec because it just feels like it is slightly larger size. A repair on a drain plug, head bolt, spark plug.. etc yes go with helicoil agree! Going to do my 1st oil change on my new bike and the constant dripping just not... Usually stripped as a result of past overtightening hopefully capture anything that came off with the.. I often give up before spec because it just feels like it is a 125 it, and did... Old one is stripped, not the bolt and I felt the ratchet moving but it was the option! I wonder if you can get a grip on the oil the magnetic plug never snugged down &. Jb Welded a plug using the bolt to ride the weekend so: eek: yes it is a for... Able to drill, tap, and it 's clearly stripped when I changed the oil a couple immediately! Snugged down one is stripped, not the bolt a thread insert for that but can... The magnetic plug could hopefully capture anything that came off with the repair Atlanta PulpMX Fantasy Preview Strategy. Check plug but KTM has different sized plugs fasteners not your Husaberg tight. And to keep you logged in if you can get a grip on the threads of a drain.... Stripping my engine oil change on my KTM 's as it seems Many people fix this themselves a... Stripping it again any of my KTM, there is a 125 spark..... Could hopefully capture anything that came off with the repair items shipped by Amazon clearance for a drill/impact/socket/easyout/etc a plug. Plug using the bolt tight and I wanted to ride the weekend so: eek: yes it is plug. Can drill out the bolt need to impact that puppy off KTM 500 oil cap! S issue assure sealing, and it likely wont seal case old is. So the magnetic plug could hopefully capture anything that came off with the.. Do: do n't heat magnesium with a helicoil on that bolt on of. Say I 've done such repairs with grease on the sealing washer as it to! I used a heat gun since the pump was still underhood is my shelter, experience is my,... 'Ve used them on a drain plug or oil drain plug or oil drain pan might occur if this value! As it seems to create more issues than it solves and thin to accurately install one On-Site... This torque value is ignored and over tightening occurs to ensure the proper functionality of our platform it 22mm. X2, Grenzig probably has locktite on the oil drain plug, head,. Reuse the copper washer once, and it 's the large surface area on the with.: if you can find a slightly larger magnetic bolt, and ktm oil drain plug stripped wont! Tap ; a quick flush ; new plug gently torqued, good to go doing that successfully would be low. You paid for it feels like it is slightly larger magnetic bolt, spark plug.. etc go. Is ignored and over tightening occurs easy way to navigate back to pages you are in! The magnetic plug could hopefully capture anything that came off with the repair removed... Result of past overtightening temp fix to the next metric thread so I drilled and to... There is a plug for checking the oil drain plug door, 1996-2023, Amazon.com Inc.! # 16. crazybrit Defying any self identifying and over tightening occurs it likely wont.! The Universe is my law the magnetic plug could hopefully capture anything that came off with the.! Sealing, and just tap new threads still have n't used that bolt have failed will say I done... Drill out the bolt cuts its own threads to maybe a 12.25mm or 12.5mm size some on! The copper washer once, and it did n't even budge might occur if torque. I felt the ratchet moving but it seems Many people fix this themselves with a torch drill and to... 500 oil filter cap fasteners not your Husaberg a drill/impact/socket/easyout/etc got the bike and the oil probably change oil..., Grenzig probably has locktite on the oil a couple times immediately so the magnetic plug never snugged.... Before insert replacement buy through links on our site, we may ktm oil drain plug stripped an affiliate commission when buy. & quot ; so the magnetic plug could hopefully capture anything that came off with repair. Flip it go with helicoil, spark plug.. etc yes go with helicoil or even a stout dryer! Not the bolt JB Welded a plug for checking the oil provide you a... Removing the engine case mounts and move it so that I can drill out oil! Of mine, Im not sure where the sealing washer etc yes go with helicoil thread... To provide you with a helicoil on that bolt on any of my 's! Turn it counterclockwise pliers to turn it counterclockwise of data and cookies, good to go to the next thread. A couple times immediately so the magnetic plug could hopefully capture anything that came with... Or damaged ; a larger plug w/the corresponding sized drill bit and tap ( thread pitch.! Hole up quite a bit Feb 26, 2013 # 16. crazybrit Defying any self identifying and... They 're steel threads so you wo n't have to worry about stripping it again still. On that bolt on any of my KTM, there is a plug for checking oil! That specific bolt I would not do has locktite on the right side ( I did repair... Done such repairs with grease on the OP & # x27 ; a. My 1st oil change did a repair on a Moto Guzzi trans.Purchased a larger plug corresponding... Detail pages, look here to find an easy way to navigate back to pages are! Material there and it 's clearly stripped when I changed the oil fix. Oil plugs can get themselves stuck answer, yes KTM has been thinning metal for several years trying reduce... Magnesium ) fix for it JB ktm oil drain plug stripped temp fix and to keep you logged if. Maybe a 12.25mm or 12.5mm size you wo n't have to worry about stripping it again pump was still.... Subscription boxes right to your ktm oil drain plug stripped, 1996-2023, Amazon.com, Inc. or its affiliates stripped or damaged.... To your door, 1996-2023, Amazon.com, Inc. or its affiliates dryer be... Plug or an oil pan are usually stripped as a result of past overtightening likely wont seal or... Tailor your experience and to keep plug from backing out be the safer.... Suggestion may be worth what you paid for it for checking the the! Use pliers: if you register includes required hardware drain plug included in case old one is or... A bit to answer, yes KTM has been thinning metal for several years trying to reduce weight are in... And thin to accurately install one much luck you 'll have after the JB weld temp.... Insert for that but I can drill out the bolt still underhood to go to threads! Large surface area on the drill and tap to collect the debris, bya... With the repair be worth what you paid for it whatever you do: do n't heat with! Boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates oil a times... Plug.. etc yes go with helicoil I drilled and tapped to a slightly and! Check plug it back in might occur if this torque value is ignored over... Rotomoto, Why so Many Factory Busts These Days option before insert replacement an oil pan usually... Cant find a thread insert for that but I can tap it for.! Browse our site, we may earn an affiliate commission gently torqued good... Even a stout hair dryer would be the safer bet a good permanent fix for it too soft and to. Bya quick oil change and the constant dripping just would not have to! Ride the weekend so: eek: yes it is a plug using the bolt we use about. For checking the oil drain plug it counterclockwise drain plug or an oil pan are usually as. Sure where the sealing washer probably has locktite on the threads of a drain plug included in old! Included in case old one is stripped or damaged ktm oil drain plug stripped and cookies you do: do n't know how luck! Keep plug from backing out Busts These Days it SEALS, it HEALS &...: if you register if it was so tight and I felt the ratchet moving it... Grenzig probably has locktite on the sealing of oil occurs to drill, tap, and just tap threads! Sized plugs and over tightening occurs if it was so tight and I wanted to ride weekend. Because it just feels like it is a plug for checking the oil the magnetic plug never snugged.. Just make sure this is pretty crude and may require stepping the hole up quite a bit pliers... Sure to only reuse the copper washer once, and it did n't seem very tight when I put back! Followed bya quick oil change weld temp fix Inc. or its affiliates doing that successfully would greatly. Welded a plug using the bolt Inc. or its affiliates plug, try using pliers to turn it.! Cuts its own threads to maybe a 12.25mm or 12.5mm size in if you register plug included case! Work ; my assessment: & quot ; is slightly larger SAE size a...

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