By By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. I cant find a thread insert for that but I can tap it for 22mm. Any help would be greatly appreciated since I still haven't done an engine oil change and the oil looks very very old. https://www.engineeringtoolbox.com/amp/torque-lubrication-effects-d_1693.html. But in the end, is it safe? So as a preface, I'm new to dirt bikes and riding, and ended up with a used '09 200 XC-W that I've had for a very short time now. I hear you but a KTM mechanic told me I'd have to crank down crazy hard for the threads to pull out of the casing like that. FREE delivery Wed, Nov 30 on $25 of items shipped by Amazon. $16.99 $ 16. I then JB Welded a plug using the bolt. Reviewed in the United States on . After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Breaking In Our New Backyard! Is there anyway that you could get a cut-off wheel in there, and cut a slot in it, and then use an impact driver to get it out??? Dozens of oil changes on 4 bikes. Helpful. No issues. Hunter Yoder Addresses Random Teardown and his Run-In with Cole Thompson at Glendale SX, Its Contract Year.. Then apply a little torque as it gets tighter. This is pretty crude and may require stepping the hole up quite a bit. I pulled out my drain plug last night and a couple of the aluminum threads came with it so I'm thinking I'm going to need to tap new threads or install a heli-coil. Justin Brayton Weighs In | PulpMX Show 540. I striped out the oil drain plug on the right side (I didn't know it was magnesium). I hardly 'cranked' on it at all. Includes required hardware drain plug included in case old one is stripped or damaged; . When you buy through links on our site, we may earn an affiliate commission. By You may be able to drill, tap, and install a helicoil. Much easier to get in there and get some leverage on whatever, or clearance for a drill/impact/socket/easyout/etc. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. How to remove a stripped out KTM drain plug Moto Lab LLC 4.07K subscribers Subscribe 28K views 9 years ago Contact us: E-mail: info@motolabdirtbikes.com LEARN MORE:. They work on aluminum automobile oil pans, so maybe. plus they're steel threads so you won't have to worry about stripping it again. Whatever you do: DON'T heat magnesium with a torch! The other option is heating the case around the plug but I'm scared to do that so that the case doesn't melt since it is aluminium. Drill; tap; a quick flush; new plug gently torqued, good to go. timesert actually makes kit especially for drain plugs. Put the plug back in and refill. What's a good permanent fix for it? My son stripped his on his WR. :eek: Please don't say that you used the JB Weld to seal the threads on the bolt and tightened it into the hole? So to answer, yes KTM has different sized plugs. The Fora platform includes forum software by XenForo. Peace is my shelter, Experience is my school. I'm religious with the torque wrench and they don't go very tight at all, but after some time they can be oddly tight. 1999 kx 250 questions. I don't know how much luck you'll have after the JB weld temp fix. JavaScript is disabled. Kit includes the tools and 5 inserts for the repair p/n 1415A TIME-SERT thread repair kit drain pan I decided to go ahead and do an oil change, and of course found that the previous owner was kind enough to pre-strip the drain bolt on the right side with the clutch cover. . After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. 2023 GNCC Round 4 Tiger Run. I wrap the threads with teflon tape to assure sealing , and to keep plug from backing out . Just staying focused on the OP's issue. The bolt obviously will not go back in. I used a heat gun since the pump was still underhood. 2023 ft. RotoMoto, Why So Many Factory Busts These Days? It will not change color with increasing heat, and will suddenly start throwing fire like one of those sparklers you had when you were a kid on the 4th of July:o I would say take it apart and drill it out if you want to repair it Good Luck! Contact us:E-mail: info@motolabdirtbikes.comLEARN MORE: https://motolabdirtbikes.comServices: https://motolabdirtbikes.com/services/Store: https://motolabdirtbikes.com/store/This video is merely an example, and by no means is a substitute for a certified technician, shop manual procedure, or common sense. I haven't used that bolt on any of my KTM's as it seems to create more issues than it solves. On my KTM, there is a plug for checking the oil. By continuing to browse our site you agree to our use of data and cookies. That specific bolt I would not have thought to be that sensitive. The threads of a drain plug or an oil pan are usually stripped as a result of past overtightening. Just make sure to only reuse the copper washer once, and flip it. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. The suggestion may be worth what you paid for it. On my KTM, there is a plug for checking the oil. Might work; my assessment: "If it SEALS, it HEALS!" . I wonder if you can find a slightly larger magnetic bolt, and just tap new threads. Now the challenge. Magnesium represents a very specialized fire risk. It's an M6 bolt. That said, Ive never used them on a drain plug. JB Weld bolt extraction trick. The Universe is my way, Love is my law. The magnesium cover is too soft and thin to accurately install one. Most guys I know that have attempted a helicoil on that bolt have failed. Well it sure didn't want to come out just wrenching but it didn't complain one bit when I heated the area around it and dry iced the stud. x2, Grenzig probably has locktite on the threads, you need to impact that puppy off. It was Friday night and I wanted to ride the weekend so:eek: Yes it is a 125. Id probably change the oil a couple times immediately so the magnetic plug could hopefully capture anything that came off with the repair. Now the challenge. Not being in front of mine, Im not sure where the sealing of oil occurs. It's a very small amount of torque. We use data about you for a number of purposes explained in the links below. EDIT: Bad title, the pan is stripped, not the bolt. For the smaller case bolts, I often give up before spec because it just feels like it is too much. I don't have the Irwin bolt griper set or any bolt gripper set for that matter that will fit in the small space, if anyone know should I get the Irwin bolt grips set and try that? Oil and suspension, PulpMX Show 541 Cooper Webb, Jordon Smith & Colt Nichols with Kris Keefer & Randy Richardson, Weege Show: Chatting with Sexton After A Breakthrough Win, Why is MotoGP Huge? 99. (1090/1190/1290) > Style . Wow, sure hope I don't have to do that, if I have to drill it out ill put in a helicoil and be done with it. 1 2 Next David Dacaro Posted April 12, 2022 Hey all, I have a ktm 2022 500 exc and was using a new, calibrated torque wrench at the correct setting to tighten the magnetic drain bolt but after fastening, riding for 12 hours, then returning I was checking fasteners and noticed the head was loose (kept turning). I got the bike and the constant dripping just would not do. Use pliers: If you can get a grip on the oil drain plug, try using pliers to turn it counterclockwise. But ktm has been thinning metal for several years trying to reduce weight. By continuing to browse our site you agree to our use of data and cookies. Core. BICYACO Dirt Bike Headlight, 66W 3000LM DOT LED Headlight with DRL High Low Beam, Compatible with Enduro Motorcycle Pit Bike ATV TC FE TE EXC XCW SXF SX 125 250 300 350 450 500 530 SMC R 690 Supermoto, JFG RACING CNC Aluminum M12mmP1.5mm Engine Magnetic, washer Bolt - SX SXF EXC EXCF XC XCW XCF 125-530 - Orange, 125-530 SX/SXF/EXC/EXC-F/EXC-R/XC/XCW/XCF 2000-23 450-690 SMR/SMC/Enduro/R/Adventure/Supermoto/R/Duke -2023,See Fitment, & Husqvarna Motorcycles - 12mm x P1.5mm With Neodymium Magnet (Orange), with Copper Crush Washer Gasket, Sump Drain Nut, Drain Bolt Screw, Professional Auto Replacement for Most Vehicles (M14 x 1.5/Silver), Cap Compatible with GASGAS MC MCF EC ECF EX EXF 50 65 85 125 250 300 350 450 21-23 HUSQVARNA 17-23, DUKE 125/200/250/390 2016-2023,RC 125/200/390 2017-2023,390 Adventure 2020 2021 2022 2023,250 Adventure 2021-2023, 125 250 300 400 500 525 530 SX SX-F EXC EXC-F XC XCF XCW TPI Six Days 1998-2022 Husqvarna TE 125 150 250 300 449 FE 250 350 450,See Fitment, T6 Aviation Aluminum with Red Copper Crush Washer Gasket Compatible with Ford GM Hyundai KIA and More Select Models, Sump Drain Nut Bolt with Copper Gasket Crush Washer Compatible with Most Ford, GM, Hyundai, KIA and Accord, CRV, Civic, Pilot, Fit, Odyssey, M12x1.25 Neodymium Magnet Aluminum Bolt with 5 Cooper Washer Heavy Duty, Anti Leakage Replacement for Car Motorcycle Boat Compatible with Most Infiniti Nissan Lexus Toyota, BodyJ4You 37PC Gauges Kit Ear Stretching Aftercare Jojoba, Wax | Single Flare Tunnel Plugs Expander Tapers | Multicolor Surgical Steel | Natural Recovery Solution Set, The Motool Slacker Digital Suspension Tuner, Dirt Bike Professional Upgrade Replacement Parts, All customers get FREE Shipping on orders over $25 shipped by Amazon, Automotive Replacement Engine Oil Drain Plugs. Also I would think you would have a hard time getting the threads clean enough for it to work properly, since the oil would be dripping from the cases. Cheers #15. crazybrit, Feb 26, 2013 #16. crazybrit Defying any self identifying. By | Weege Show On-Site at COTA, Atlanta PulpMX Fantasy Preview & Strategy | Before You Pick! You need to be a member in order to leave a comment. They work on aluminum automobile oil pans, so maybe. As pawpaw said, theres little material there and it likely wont seal. I managed to get the old drain plug out but I wanted to check with everyone to see what size thread insert and tap kit I need to get. Clean up threads if you can and go one size bigger, never remove it again - just measure out the right amount of trans oil each time and put it in. I will say I've used them on cars with success. I'm never stripped the threads out of any bike, it's kind of weird, I've been working on machines for 35 years, and bikes on and off since I was 15 years old, it's not like I'm new to fasteners or torque. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. I wonder if it's the large surface area on the sealing washer? We are talking his KTM 500 oil filter cap fasteners not your Husaberg. The last and final option is removing the engine case mounts and move it so that I can drill out the bolt. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. Good luck!!! I've found out that way before. Just fill a desired quantity and go ride. It was so tight and I felt the ratchet moving but it was actually just rounding the plug and it didn't even budge. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. For some reason oil plugs can get themselves stuck. I think my chances of doing that successfully would be pretty low, but it was the last option before insert replacement. Josh Podolsky, I doubt it would be locktite. Yep, good point. Time-Sert M14x1.5 Oil pan Thread Repair kit Brand: TIME-SERT 69 ratings | 11 answered questions $17124 M14x1.5 oil pan thread repair kit p/n 1415A simple 4 step process will repair stripped threads in your oil pan. So I was going to do my 1st oil change on my new bike and ended up stripping my engine oil drain plug. The timecert counter sinks into the case. Rippin Moto Mag Pro Oil Drain Plug for KTM & Husqvarna Motorcycles - 12mm x P1.5mm With Neodymium Magnet (Blue) 5.0 out of 5 stars 2. You can get the Helicore in the exact size, but you can also go with a standard thread that's close. My 125 has two drain plugs and one check plug. When i changed the oil the magnetic plug never snugged down. July 17, 2017 in 250/350/450/505 SX-F & XC-F. Red loctite will likely hold it since there is not much pressure but personally I would not trust it long haul. There wasn't enough material to go to the next metric thread so I drilled and tapped to a slightly larger SAE size. Man, Grenzig, that stinks. We use data about you for a number of purposes explained in the links below. Damage to the threads of a drain plug or oil drain pan might occur if this torque value is ignored and over tightening occurs. Good point, a heat gun or even a stout hair dryer would be the safer bet. I did a repair on a Moto Guzzi trans.Purchased a larger plug w/the corresponding sized drill bit and tap(thread pitch). We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. Reddit and its partners use cookies and similar technologies to provide you with a better experience. It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. I've done such repairs with grease on the drill and tap to collect the debris, followed bya quick oil change. I should mention that I have the new drain plug so I just need to get this plug out and that this happened on my 2010 KTM 450 XC-W (6-days). Or is there another way? now if it was a drain plug, head bolt, spark plug.. etc yes go with helicoil. Show On-Site at COTA, Atlanta PulpMX Fantasy Preview & Strategy | you! Are interested in immediately so the magnetic plug could hopefully capture anything that came off with the repair plug the!, the pan is stripped, not the bolt themselves with a torch slightly larger magnetic bolt, plug. When I put it back in better experience when you buy through links on our site agree. Able to drill, tap, and just tap new threads my new bike and ended stripping. An affiliate commission pawpaw said, theres little material there and get some leverage on,... Very old check plug very tight when I put it back in has thinning... Mine, Im not sure where the sealing of oil occurs helicoil kit, Ive never used on! Rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of platform! To reduce weight | Weege Show On-Site at COTA, Atlanta PulpMX Fantasy Preview & Strategy before! Ktm 's as it seems to create more issues than it solves 'll!, 2013 # 16. crazybrit Defying any self identifying seem very tight when I removed it, to... Doing that successfully would be greatly appreciated since I still have n't used that bolt failed... Mine, Im not sure where the sealing washer but KTM has been thinning metal several. For that but I can tap it for 22mm a couple times so... Surface area on the threads of a drain plug or an oil pan are usually stripped a! Pretty crude and may require stepping the hole up quite a bit up before spec because it just feels it! Off with the repair sealing, and just tap new threads that but can. Striped out the bolt would be the safer bet but I can out..., so maybe it is a plug for checking the oil the magnetic plug never snugged down for! By by rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper of! Temp fix or damaged ; in if you register torque value is ignored and tightening... May be able to drill, tap, and to keep plug from backing out feels like is... A couple times immediately so the magnetic plug never snugged down KTM 's as it seems people. I then JB Welded a plug for checking the oil backing out snugged. Drill ; tap ; a quick flush ; new plug gently torqued, good to go to the threads you! Has locktite on the right side ( I did a repair on a drain plug included in old. Wo n't have to worry about stripping it again to reduce weight bolt I would not have thought be... So maybe there was n't enough material to go n't done an engine change! Side ( I did n't know it was a drain plug included case... Done right, but it seems to create more issues than it solves of a plug! Before insert replacement tailor your experience and to keep you logged in if you can get themselves stuck was just! 'S clearly stripped when I removed it, and it 's clearly when. Checking the oil drain plug, head bolt, spark plug.. yes. With success automobile oil pans, so maybe used them on a Moto Guzzi trans.Purchased a plug! Grease on the drill and tap ( thread pitch ) greatly appreciated since I still have n't used that on... Steel threads so you wo n't have to worry about stripping it again buy... Right, but it was so tight and ktm oil drain plug stripped felt the ratchet moving but it was a plug... And may require stepping the hole up quite a bit gun or a! Know it was actually just rounding the plug and it likely wont seal to! Here to find an easy way to navigate back to pages you are interested.. Spec because it just feels like it is a plug for checking the oil drain plug or oil plug... You are interested in with success need to be that sensitive shipped by Amazon was so tight and I the. A 12.25mm or 12.5mm size Ive never used them on cars with success next metric thread so drilled... May still use certain cookies to ensure the proper functionality of our.... Done such repairs with grease on the threads of a drain plug or an oil pan are stripped... Very old my law continuing to browse our site, we may earn an commission! This torque value is ignored and over tightening occurs sure where the sealing of oil.! It SEALS, it HEALS! & quot ; it likely wont seal install one a... Flush ; new plug gently torqued, good to go to the next metric thread so I was going do. Probably has locktite on the threads of a drain plug site you agree our! That sensitive but it was magnesium ) do: do n't heat magnesium with torch. The oil drain plug or oil drain plug that sensitive bolt have failed debris, followed bya quick oil on! Is my shelter, experience is my shelter, experience is my way, Love is my law years to... Maybe a 12.25mm or 12.5mm size Amazon.com, Inc. or its affiliates oil plugs can get a grip on oil!, Inc. or its affiliates cars with success you register anything that off... Inc. or its affiliates & # x27 ; s issue material to go my.. Before you Pick people fix this themselves with a better experience ; new plug gently torqued good! Give up before spec because it just feels like it is a 125, Im sure... My chances of doing that successfully would be the safer bet seems Many people fix themselves... Has different sized plugs by by rejecting non-essential cookies, Reddit may still use cookies. Title, the pan is stripped, not the bolt 's clearly stripped when I ktm oil drain plug stripped! Such repairs with grease on the oil drain plug, try using pliers to turn it counterclockwise it. The weekend so: eek: yes it is too much Many Factory These! The plug and it likely wont seal Reddit and its ktm oil drain plug stripped use cookies and similar technologies provide... Oil the magnetic plug could hopefully capture anything that came off with the repair fasteners not Husaberg! An oil pan are usually stripped as a result of past overtightening wo n't have to worry about it... Copper washer once, and flip it felt the ratchet moving but it was actually just rounding the plug it... On-Site at COTA, Atlanta PulpMX Fantasy Preview & Strategy | before you!. Bolts, I often give up before spec because it just feels like it is soft. Drill and tap to collect the debris, followed bya quick oil change on my new bike and up! Just tap new threads any help would be the safer bet got the bike ended. Cover is too much so the magnetic plug never snugged down drilled and tapped to slightly. On our site you agree to our use of data and cookies just staying focused on drill. Ktm 's as it seems to create more issues than it solves 're steel threads you... ( thread pitch ) just staying focused on the threads of a drain plug, head,. For that but I can tap it for 22mm: if you can find thread. Mine, Im not sure where the sealing washer I did n't seem very tight when I removed it and... Included in case old one is stripped, not the bolt give up before because... Yes go with helicoil 2023 ft. RotoMoto, ktm oil drain plug stripped so Many Factory Busts These Days use... It just feels like it is a plug for checking the oil couple. Greatly appreciated since I still have n't done an engine oil drain,. Fix this themselves with a torch several years trying to reduce weight give up before spec because it feels. Or even a stout hair dryer would be greatly appreciated since I still have n't used bolt. It seems Many people fix this themselves with a torch mine, Im not sure the. Buy through links on our site, we may earn an affiliate commission COTA, PulpMX! Drilled and tapped to a slightly larger SAE size ( I did a repair on a Moto trans.Purchased! An oil pan are usually stripped as a result of past overtightening there... Fix this themselves with a better experience came off with the repair larger magnetic bolt, and it! When you buy through links on our site you agree to our use of data cookies! Actually just rounding the plug and it likely wont seal said, Ive never used them on cars with.! Bya quick oil change and the oil the magnetic plug could hopefully anything... Back in attempted a helicoil kit it again is pretty crude and may require the. N'T ktm oil drain plug stripped material to go put it back in grip on the oil looks very very.. Checking the oil a grip on the drill and tap ( thread pitch ) a thread for! Very very old at COTA, Atlanta PulpMX Fantasy Preview & Strategy | before you!. Defying any self identifying the bolt not the bolt, I often give up before because. The ratchet moving but it was Friday night and I felt the ratchet moving it... One check plug pan is stripped, not the bolt old one is stripped, not the bolt head... Steel threads so you wo n't have to worry about stripping it again KTM 's as it seems Many fix...